@air
2025-04-15

Does the air compressor need maintenance even after being on standby for a year?

Air compressors are a key industrial equipment used to compress air to meet various production needs. Even if the air compressor is in a long-term standby state, regular maintenance and maintenance are needed to ensure normal operation of the equipment and extend its service life.

Why does the air compressor in standby need maintenance?

  1. Prevent internal corrosion: Even if the air compressor is not running, the internal metal parts may still be corroded by moisture and oxygen. Long-term corrosion may cause damage to equipment components and affect the performance and life of the equipment.
  2. Lubricating oil maintenance: The lubricating oil inside the air compressor may oxidize and deteriorate if it is not used for a long time. Degraded lubricating oil cannot effectively lubricate parts, which may lead to increased wear and even failure during equipment operation.
  3. Prevent component aging: Long-term standing may cause aging of rubber seals, circuit components and other components. Aging parts may not work properly when the equipment is restarted, affecting the operating efficiency and reliability of the equipment.
  4. Avoid microbial growth: A humid environment may provide conditions for the growth of bacteria and microorganisms. These microorganisms may pollute compressed air and affect product quality and safety.
  5. Ensure equipment compliance: Regular maintenance can ensure that the air compressor meets relevant international standards and regulatory requirements, such as the compressed air purity grade standard ISO 8573 – 1:2010, ensuring production compliance and product market access.

Specific content of standby maintenance of air compressor

  1. External cleaning: Clean dust and dirt on the surface of the equipment to prevent impurities from entering the interior of the equipment.
  2. Check the lubricating oil: Replace or inspect the lubricating oil to ensure its quality and performance meet requirements.
  3. Check the air filter: Clean or replace the air filter to prevent impurities from entering the compressor.
  4. Check the cooling system: Check that the cooling system is working properly to ensure that the equipment does not overheat while running.
  5. Check the electrical system: Inspect circuits and wiring to ensure the safety and reliability of the electrical system.
  6. Inspect pneumatic components: Check the tightness and working status of pneumatic components to prevent leaks and failures.
  7. Record maintenance status: Record the content and results of each maintenance in detail to provide reference for future maintenance.

Benefits of regular maintenance

  1. Extend equipment life: Regular maintenance can effectively extend the service life of the air compressor and reduce downtime caused by equipment failures.
  2. Improve operational efficiency: Through regular maintenance, the air compressor can be ensured to achieve optimal efficiency during operation, reduce energy consumption, and save operating costs.
  3. Ensure product quality: Regular maintenance can ensure the purity and stability of compressed air and avoid product quality problems caused by equipment problems.
  4. Prevent accidental failures: Regular inspection and maintenance can detect and solve potential problems in a timely manner, prevent unexpected equipment failures, and ensure the continuity of production.

conclusion

Even if the air compressor is in a long-term standby state, regular maintenance and maintenance are needed. This not only extends the service life of the equipment, but also ensures that the equipment can operate normally when needed and ensure the smooth progress of production. According to the compressed air purity rating standard ISO 8573-1:2010, regular maintenance is a key measure to ensure compressed air quality and equipment performance. Therefore, it is recommended to conduct a comprehensive inspection and maintenance of the air compressor at least once a year to ensure long-term stable operation of the equipment and high quality production.

Welcome!

Related Articles:
@ghan
2025-03-21

Which Air Compressor is Best: Oil or Oilless?

When it comes to selecting an air compressor for your industrial or manufacturing needs, the decision often boils down to one essential question: Oil or Oilless? Both types of compressors have their merits, but it’s crucial to choose the right one based on your specific requirements. As an expert in the field with 30 years […]

@ghan
2025-03-04

Advantages and Disadvantages of Oil-Lubricated and Oil-Free Air Compressors.

Oil-Free vs. Lubricated Air Compressors: Key Differences and Choosing the Right Solution for Your Industrial Needs When it comes to selecting an air compressor for your factory or industrial operation, the choice between oil-free and lubricated (oil-lubricated) compressors is an important decision that can impact the efficiency, maintenance costs, and overall productivity of your operations. […]

@air
2025-04-10

How to choose high-pressure oilless air compressor for petrochemical industry

Petrochemical industry background The demand for compressed air in the petrochemical industry is mainly concentrated in high-pressure application scenarios such as catalytic cracking, gas transportation, and valve control, with working pressures usually reaching 2.5-4.0MPa. According to ISO 8573-…

@ghan
2025-03-05

How Water-Lubricated Oil-Free Screw Compressors Are Revolutionizing Green Manufacturing in the Industrial Sector

As industrial sectors across the globe strive for more sustainable and eco-friendly production practices, the need for innovative solutions is becoming increasingly vital. Among these innovations, water-lubricated oil-free screw compressors have emerged as a game-changer. These systems not only deliver reliable compressed air but also contribute significantly to reducing the environmental impact of manufacturing processes. […]

@ghan
2025-03-13

The Working Sequence and Installation Tips for Air Compressor Refrigeration Dryers and Adsorption Dryers

When it comes to optimizing your air compressor system, understanding the role and installation of refrigeration dryers and adsorption dryers is crucial. These two devices ensure that your compressed air stays dry and clean, which is essential for efficient operations. In this article, we’ll dive into the working sequence of these dryers and share expert […]