What are the requirements for compressed air for packaging machinery?
1.Packaging machinery industry background
In packaging production lines, compressed air is widely used in filling, sealing, labeling and pneumatic control systems. Since compressed air directly contacts product packaging materials such as food and drugs, its cleanliness and safety requirements are extremely high, and it mainly needs to meet the following standards:
- ISO 8573-1 Class 0: Oil content ≤0.01mg/m³ to prevent lubricating oil contamination from causing discoloration of packaging materials or microbial growth.
- ISO 22000(Food safety management system): The microbial content of compressed air is required to be ≤1 CFU/m³, which meets the requirements ofISO 8573-7 Class 1Standards.
- CE Machinery Directive 2006/42/EC: The compressed air system requires pressure equipment safety certification (such asPED 2014/68/EU）。
Research shows that food packaging contamination incidents caused by oil-containing compressed air account for 12% of industry quality problems (Data source: EHEDG 2023 report).
2.Why packaging machinery needs oil-free air compressors
2.1Food grade safety requirements
Oil-free technology eliminates 0.1-0.5μm particles produced by lubricating oil carbonization, preventing these particles from violatingISO 14644-1 Class 7Clean workshop standards to prevent adsorption and pollution on the inner wall of food packaging.
2.2Packaging material compatibility
Dry compression technology ensures that the air dew point is ≤-40℃ (conforms toISO 8573-3 Class 2) to prevent aluminum foil, PET and other materials from being deformed due to moisture and ensure the stability of packaging materials.
2.3Production efficiency guarantee
Pressure fluctuation ≤±0.3%(consistent withISO 1217 Annex DDynamic pressure testing) to ensure that the filling accuracy error of the high-speed filling line is less than 0.5%, thereby improving production efficiency.
3.Selection of core parameters of packaging machinery (with international standards)
3.1cleanliness control
- oil content: ≤0.001mg/m³ (stricter than ISO 8573-1 Class 0)
- particulate matter: ≤0.1μm (passed ISO 16890 filter classification test)
3.2microbiological validation
- total number of bacteria: ≤0.1 CFU/m³ (complies with ISO 8573-7 microbial testing specifications)
3.3Pipeline requirements
- The compressed air line must withstand CIP online cleaning (80℃/30min, comply with3-A Sanitary Standards）。
3.4gas supply stability
- pressure fluctuations: ≤±0.2%(VDMA15392 dynamic pressure certification)
- instantaneous flow response: ≤0.2 seconds (complies with ISO 5388 performance standard for stationary compressors)
4.Potential risks of packaging machinery not using oil-free air compressors
4.1Product recall risks
Lubricating oil residues may cause odors in food packaging, which in turn may lead to consumer complaints. Violations of the FDA’s 21 CFR 117 Food Contact Materials Regulations may result in a single batch recall costing ≥ $500,000.
4.2Increased material loss
Oil mist pollution can increase the scrap rate of aluminum foil coils by 3%-5%(Data source: EU Packaging Federation).
4.3Energy efficiency loss
Plugging of oil filters in oily systems results in a 15% increase in energy consumption (violation of ISO 50001 energy management standard).
5.Economic benefits of using oil-free air compressors
| project | oil free compressor | oil-lubricated air compressor |
|---|---|---|
| initial investment | $80,000 | $55,000 |
| Total cost for 3 years (including operation and maintenance) | ≤$95,000 | ≥$130,000 |
| Packaging material loss rate | ≤0.1% | ≥0.8% |
| Energy costs (year) | $12,000 (compliant with ISO 50001) | $18,000 (energy efficiency loss) |
6.Application comparison of oil-free air compressor vs oil-free air compressor in packaging machinery
| indicators | oil free compressor | oil-lubricated air compressor |
|---|---|---|
| cleanliness level | ISO 8573-1 Class 0 | ISO 8573-1 Class 1 |
| Microbial control capabilities | Comply with ISO 8573-7 Class 0 | Additional ultraviolet sterilization module is required |
| Maintenance labor costs | 0.1 person/year | 0.5 person/year |
| Equipment downtime rate | ≤1% | ≥5% |
7.summary
Oil-free air compressors have become the core equipment in the packaging machinery industry to ensure production safety and efficiency through zero oil pollution risks, precise pressure control and food-grade compliance. Shanghai Granklin’s oil-free compression technology complies with ISO 8573-1 Class 0 and EHEDG standards, providing global packaging companies with compressed air solutions suitable for high-speed intelligent production lines.